Automotive Shift Tube
The automotive shift tube had traditionally been manufactured from machined tubing. This method, while effective, was costly and required an additional secondary machining process. The client sought a more cost-effective solution that could maintain the quality and integrity of the part without compromising on performance.
The existing manufacturing process presented several challenges, including high production costs and time-consuming secondary operations. The need for a redesign was evident to eliminate these inefficiencies and to streamline the production process, making it more economical and efficient.
MES’s product engineers took on the challenge by reimagining the shift tube using their Wrapped Tubular Stamping Technology. This innovative approach allowed for the creation of a new design that maintained the part’s structural integrity while eliminating the need for secondary machining processes.
Through rigorous research and development, coupled with hard tool prototyping, MES successfully developed and validated the new design. The transition from a machined part to a stamped component was meticulously planned and executed, ensuring that the new process was robust and reliable for mass production.
The redesign resulted in a significant cost reduction for the client. By eliminating the secondary machining process, MES was able to streamline production, reducing both time and expenses associated with manufacturing the shift tube. The new stamped design not only maintained but improved the part’s performance and durability.
MES’s ability to innovate and adapt to industry challenges reinforced its reputation as a leader in the metal stamping industry. The successful transformation of the automotive shift tube is a testament to MES’s commitment to delivering high-quality, cost-effective solutions that drive value for their clients.
Partnering with MES means gaining access to a team of dedicated professionals who are passionate about pushing the boundaries of what’s possible in automotive manufacturing. MES’s collaborative approach ensures that every project benefits from the combined expertise of their engineers, designers, and production specialists, all working together to deliver the best possible outcome.
With a focus on continuous improvement and customer satisfaction, MES stands out as a trusted partner in the automotive industry. By choosing MES, clients are not only investing in superior engineering and manufacturing capabilities but also in a relationship built on transparency, reliability, and a shared commitment to success. Contact MES today to learn how their innovative solutions can transform your automotive product development processes and drive your business forward.
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Capabilities
From advanced tooling and machining to precise laser scanning and robust design software, MES offers a wide range of capabilities to meet the diverse needs of our customers.
- Tooling: Progressive, transfer, and line tooling
- Presses: Dedicated development presses
- Machining: High-speed machining centers up to 60ā x 30ā x 30ā
- EDM: Wire EDM 20.5ā x 14.5ā x 12.2ā
- Waterjet: 48ā x 96ā
- CMM: Capabilities utilizing PC-DIMIS
- Laser Scanning: 7-axis laser scanner for cloud point inspection and reverse engineering
- Design Software: SolidWorks and AutoCAD
- FEA Software: AutoForm and PamStamp
- Materials: HRS, CRS, HSLA (203, 304, 409), AHSS (430, 439, 441), Aluminum, Stainless Steel